学科分类
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41 个结果
  • 简介:Inordertoimproveargonblowingefficiencyina40tonladle,numericalsimulationandwatersimulationexperimentsofthebottomargonflowwereperformed.Relationshipsamongtheladlemixingtime,slageyearea,differentblowingflowrates,anddifferentblowingpositions(0,0.56R,0.62R,0.67R)arediscussed.Resultsshowedthattheladlemixingtimedecreasedwhentheargonblowingbrickdistance(frombottomcenteroftheladle)increased,anddecreasedsignificantlywhentheblowingflowincreasedfrom70to130L/h.Whentheblowingflowincreasedandexceeded130L/h,thestirringeffecttendedtobestable,andtherewaslittleeffectontheladlemixingtime.Theslageyeareaincreasedastheargonbrickdistanceincreased,andwaslargerwhentheargonblowbrickwasneartheladlewall.Wallshearstresssignificantlyincreasedasthebrickdistanceincreasedandwasconcentratedattheslagwallneartheargonflowbrick;thisiscalledthemostseriouserosionwall.Theaveragewallshearincreasedexponentiallywithincreasingargonblowingbrickdistance.

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  • 简介:BasedontheanalysisresultsofthedustsizedistributionoffluegasfromBaosteel'sshort-flow(BSSF)slagprocessingsystemandthemechanismofthewetscrubber,awetscrubbersystemwasdesignedandinstalledintheNo.1BSSFslagprocessingsystematBaosteel.Theresultsshowthatthedustremovalefficiencyoftheprevioussystemthathadconventionalwaternozzleswasonly69%withaliquid-gasratioof0.79L/m3,whilethedustremovalefficiencyreached94%whenthreesetsofhigh-efficiencydualphasespraygunswereinstalledinsideboththeflueandthechimney.Forthelattersystem,theliquid-gasratiowas0.84L/m3,andthedustconcentrationinthecleanedemissionsreducedtolessthan40mg/m3.

  • 标签: 湿式洗涤器 系统安装 渣处理 宝钢 应用 除尘效率
  • 简介:Thecharacteristicsofthedesulphurizedgypsumproducedinthefluegasdesulphurization(FGD)processoftheBaosteelsinteringplantareinvestigatedinthisstudy.Accordingtothetechnicalandqualityrequirementsofgypsuminthecementindustry,thefeasibilityofusingdesulphurizedgypsumasacementretarderisalsostudied.Theresultsshowthatdesulphurizedgypsumcanbeusedasacementretarderinsteadofnaturalgypsum.

  • 标签: 水泥缓凝剂 脱硫石膏 烟气脱硫 烧结厂 水泥行业 天然石膏
  • 简介:Thispaperintroducesworkingprincipleandtechnicalfeaturesofvacuumfilterinemulsionsystemfortandemcoldstripmill.Basedonspecificcases,thispaperanalysesandassessestheeffectbeforeandafterusingtheemulsionsystemwiththeusageofthevacuumfilterforstripmill.Comparewiththeeffectwhenusingthefirstgenerationvacuumfilter,theemulsionqualityisimprovedsignificantlybyusingthesecondgenerationvacuumfilter,whichatthesametimeensuressteadyoperationoftherollingmillandsurfacequalityofthemillproducts.Asaresult,investmentandrunningcostsarelowered,emissionsofthewasteemulsionarereduced,wastewatertreatmentcostsarereducedandsoastheenvironmentalpollution.Itcanbeseenthesecondgenerationvacuumfilterhasobviouseconomicandenvironmentalbenefits.Therefor,itsuggeststhatthefiltershouldbeusedwidelyinthefieldofautomotive,environmentalprotectionrollingsteelandnonferrousmetals.

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  • 简介:TheapplicationtechnologyusingBaosteelsteelslagpowderasanadmixtureofconcreteisthedevelopmentaldirectionofsteelslagrecyclingtreatmentandutilization,whichfullyreflectsthebasicfeaturesandgoodcompatibilityoftheover-calcinedclinkerofsteelslagresources.Itisbeneficialtofullyexploitthewaterhardeningcharacteristicandpotentialactivityofsteelslag,toreduceandcontroltheunstablefactors,suchasfreecalciumoxideandmagnesiumoxide,andtorealizehighvalue-addedapplicationsandexplorenewapplicationfields.

  • 标签: 钢渣微粉 稳定因素 胶凝材料 宝钢 兼容性 混凝土外加剂
  • 简介:Sincethe21stcentury,greatattentionhasbeenpaidtoultrafastcooling(UFC)technologyinthewholeworld.Theindustriesandtheresearchinstitutionsbegantocarryoutinvestigationsonbasictheoriesandindustrialapplications.Since2003,theRALofNortheasternUniversityhasmadesomeprogressesonmicrostructurecontroltheories,understandingofstrengtheningmechanismsandtheirindustrialapplications.Inthispaper,theseachievementssincethelastBaosteelBACin2008willbereportedontheindustrializationofUFC,strengtheningmechanism,developmentofnewsteelgrades,andsoon.

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  • 简介:13kindsofironores(6fromAustraliaand7fromBrazil)werestudiedontheirpropertiesconcerningCW(CombinedWater)decomposition,Fe2O3decompositionandsoftening-meltinginairatmospherethroughthecharacterizationmethodofTG-DSC(Thermogravimetry-DifferentialScanningCaloremetry).TheexperimentalresultsoftheAustralianoresandBrazilianoresdifferintermsoftheinitialtemperature,temperaturerangeandendothermicamountofCWdecomposition,andbesides,thecontentofCW.ItisestimatedthatforeverypercentincreaseofCWcontentinsinteringrawmaterial,theextrathermalamountabsorbedintheprocessisabout1.83×104kJ,whichequalstothethermalcapacityof0.625kgofstandardcoalburningupcompletely.AstothedecompositionofFe2O3,theinitialtemperatures,terminaltemperaturesandtemperaturerangesoftheAustralianandBrazilianoresarequiteclose.However,theendothermicamountofFe2O3decompositionofthetwoturnsoutratherdifferent:theendothermiccapacityofFe2O3decompositionoftheAustralianoresisgreaterthanthatoftheBrazilianores.Furthermore,theliquidamountgeneratedinthesoftening-meltingprocessiscloselyrelatedtotheSiO2contentinironore.ThehigherSiO2contenttheorecontains,themoreliquidvolumeitwillgenerateinthesoftening-meltingprocessofironore.

  • 标签: TG-DSC 连续分解 铁矿石 熔化性能 软化 SIO2含量
  • 简介:ThedimensionvariationofB610EsteelduringthequenchingandtemperingprocesswassimulatedbyABAQUS,thecoefficientofheattransferduringquenchingwasverifiedbytheburiedthermocoupletestandthetrendofthedimensionvariationduringthequenchingprocesswasalsocalculatedbyABAQUS.Itwasshownbythecomparisonofsimulatedresultsandindustriallymeasuredresultsthatonlythesimulationofthicknessandwidthvariationwasaccurate,whilelengthvariationneededfurthersimulation.Besides,thedimensionvariationtrendwasidenticalwiththemeasuredresults.

  • 标签: 数值模拟 尺寸变化 淬火过程 宽厚板 回火工艺 ABAQUS
  • 简介:Toimprovetheprecisionofthecoilingtemperatureandtheperformanceofthefeedbackcontrolsystemwithlongpuretimedelayonhotstripmills,weanalyzedthedesignprocessoftheDahlinalgorithmindetail.ThecoilingtemperaturecurvescontrolledbythePIDalgorithmandDahlinalgorithmweresimulatedandcompared,whichshowedthatthecontrolprecisionwiththeDahlinalgorithmwashigherthanthatwiththePIDalgorithm.Thatwasfurtherverifiedbytheproductionpractice.

  • 标签: DAHLIN算法 反馈控制系统 卷取温度 热轧带钢 PID算法 应用
  • 简介:Twothermo-mechanicalcontrolledprocesses(TMCP)includingcontrolledrollingandacceleratedcoolingareproposedfortheproductionofheavygaugeSUS304Lausteniticstainlesssteelplateswithdifferentstrengthsandothercharacteristics.BasedontherecrystallizationmechanismandcarbideprecipitationbehaviorofSUS304Lausteniticstainlesssteel,TMCPprovidesapowerfulmeanstocontrolthemicrostructureandprecipitationofthehotrolledsteelplatebythecontrolledrollingandacceleratedcoolingprocess.Thedislocationdensityandgrainsizearethemainfactorsindeterminingthestrengthofthestainlesssteelplates.Therefore,itisnecessarytostrictlycontrolthehotrollingparameters,includingparameterssuchasthefinishhotrollingtemperatureintherecrystallizationtemperatureregionandthetotalreductioninthenon-recrystallizationregion.Furthermore,inordertoavoidcarbideprecipitationandguaranteetheintergranularcorrosionresistanceofTMCPSUS304Lausteniticstainlesssteel,acriticalcoolingrateafterrollingisdetermined.

  • 标签: 奥氏体不锈钢 不锈钢板 控轧控冷 TMCP工艺 制造 技术
  • 简介:ThephysicalandchemicalpropertiesandsoundnessofBaosteelPowerPlant’sdrydesulphurizedflyashweresystematicallyinvestigatedandcomparedwiththoseofthesimilarbyproductsproducedbysomeotherdomesticpowerplants.Thefeasibilityofthesebyproductsusedasaconstructionmaterialwasalsoanalyzed.TheresultsshowthatBaosteel’sdrydesulphurizedflyashisakindofashwithhighcalciumandhighsulfurcontents,whichhasthecharacteristicsofvolcanicashactivity.Itcontainssulfateandsulfite,andiseasytocausesulfateactivation.Ithashigheractivitycomparedwithcommonflyash.Buthighercalciumsulfiteandfree-CaOcontentsinashwillbringaboutsoundnessconcernstousers.Therefore,qualitytestsandvolumecontrolwillbenecessarywhenflyashisusedasaconstructionmaterial.

  • 标签: 干式脱硫 材料使用 化学性能 粉煤灰 稳健性 结构
  • 简介:Withanalloycontentashighas80%ormore,Ni-basedOCTGisastrategicproductsrelatedtothestateenergysecurity,mainlyappliedintheexploitationanddevelopmentofsourgasfieldswithcomplicategeologicalformation,hightemperature,highpressureandseverecorrosivewellconditions.Ni-basedOCTGisregardedasthepipeproductwithmosthightechnologiesduetothecomplexityandgreatdifficultyinmanufacturingandrigorousrequirementsinqualitycontrol.Inthispaper,thetechnicalfeaturesandqualityrequirementsofNi-basedOCTGaresummarized,andthequalityandpropertiesoftheNi-basedOCTGproductsofBaosteelareintroducedindetail.WiththehelpofSEM,XPSandTEM,thecorrosionmechanismofNickle-basedOCTGintheenvironmentscontainingH2S,CO2,Cl-andelementarysuifurarealsoanalyzed.

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  • 简介:Toavoidintergranularcorrosionandobtainmicrostructuralhomogenization,theconventionalSUS304austeniticstainlesssteelneedstobesolutionannealedafterhotrolling.Thisstudyinvestigatesthethermal-mechanicalcontrolledprocess(TMCP)ofSUS304steel,especiallythecontrolledrollingandonlineacceleratedcoolingprocedures.Theobjectiveofthisresearchistoreduceorevenpreventcarbideprecipitationbasedonthedescriptionofthetime-temperature-precipitation(TTP)curve.Thedynamicandpost-dynamicrecrystallizationbehaviorsofthissteelensuredthehomogenizationofgrainsinthisprocessdueto,whichwasstudiedbythehotcompressiontests.ThemicrostructureandthepropertiesoftheTMCP-producedSUS304steelstripwerecomparedwiththeconventionalmethodofsolutionannealing.Basedontheaboveresults,thenewlydevelopedTMCP-producedSUS304hot-rolledausteniticstainlesssteelstriphasbeensuccessfullyproducedanditcanbedirectlyutilizedinthecoldrollingprocesswithoutsolutionannealing.

  • 标签: 304奥氏体不锈钢 TMCP 热轧带钢 碳化物沉淀 地带 退火过程
  • 简介:InwallshotblastingisamethodofimprovingthesurfacehardnessandhightemperatureoxidationresistanceoftheS30432high-pressureboilertube.Thedifferencesonresidualstress,sub-grainsize,micro-hardnessandstructurebetweentheS30432inwallshot-blastingtubeproducedbyBaosteelwithsixtechnologicalprocessparametersandtheimportedsuper304Hwerestudiedsystematicallybycontrasttestresearch.IthasbeendemonstratedthattheS30432obtainsahigherresidualstress,adeeperdistributed...

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  • 简介:Bymeansofthenumericalsimulationmethod,themathematicalmodelofinclusionsmovementinthemoldisestablishedundertheconditionofausteniticandferriticstainlesssteelslabproduction.Accordingtothesimulationresults,themainzonesforinclusionparticlesaccumulationwerefoundandmanyfactorsthataffectedfloating-upprobabilityofinclusionparticleswereidentified.Thesefactorsincludetheinclusionparticlesize,thecastingspeedandtheslabwidth,etc.Itisbelievedthattheinclusionparticlesizeisthekeyoneamongthesefactors.

  • 标签: 非金属夹杂物 连铸板坯 数值模拟方法 凝固 数学模型 生产条件
  • 简介:Inthisstudy,metallographicanalysisandnanoindentationcharacterizationwereusedtoanalyzethepropertiesandmicrostructuresofas-castnitrogenalloyed27Cr-7Ni-4Mosuperduplexstainlesssteel(super-DSS).Theas-castmicrostructureofthesuper-DSSwascharacterizedbyitsferriteandisland-likeaustenitephases.Duringthesolutionannealingprocess,theaustenitevolumepercentageofthesteeldecreasedgraduallywithincreasedannealingtemperature.Asamainelement,thechromiumcontentintheferriticandausteniticphaseselevatedslightlyatfirstthendecreasedwithincreasedannealingtemperature.Thechromiumpartitioncoefficientinthesteelvariedbyaround1.0.Thecontentsofnickel,anothermainalloyelement,alsoincreasedintheferriticandausteniticphaseswithincreasedannealingtemperature,asdidthenickelpartitioncoefficientinthesteel,whichtendedtobecloseto1.0.Thenanoindentationcharacterizationresultsindicatethatthehardnessoftheaustenitephaseisslightlygreaterthanthatoftheferritephase.Theyweresimilartoeachotherwithinacertaintemperaturerangefrom1050℃to1100℃.Thistemperaturerangewasconsistentwiththetemperaturerangeinwhichthecontentratioofthetwophaseswascloseto1∶1.WefoundtheYoung'smodulusoftheferritephasetobegreaterthanthatoftheaustenitephase.Withincreasedannealingtemperature,theYoung'smodulusoftheferritephasedecreasedwhilethatoftheaustenitephaseremainedalmostunchanged.

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  • 简介:Manyadvancedtechnologieshavebeenappliedindevelopingtheautomaticmeasuringdevicefortestingtransversethicknessdifferenceofcold-rollingsteelsheet,suchasthetechnologiesofautomaticcontrol,sensormeasurement,markingidentification,photographiclocation,computerapplicationandinformationtransmission.Thismeasuringdevicecanmeasurethetransversethicknessdifferenceofthesteelplateaccuratelyandquickly,withahighdetectionlevelofautomation.Itisaneffectivedetectionequipmentfortransversethicknesscontrolofsteelplate.Horizontalwidthofsteelplatemeasuring0.8-1.4m,horizontalmeasurementpointpositioningaccuracy±0.02mm,thicknessrange0.2-2.0mm,measurementaccuracywithin±1μm.

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  • 简介:Loadingdistributionforheavyplatemillistofindoptimalcontrolsolutionsunderthegrantedperformanceindicatorsandconstraintsincludingmillcapacityandhypothesisofrollingmodels.Thesolutionsarequitedifferentfordifferentperformanceindicators.Inthearticle,theperformanceindicatorsandsequentialquadraticprogramming(SQPforshortbelow)methodsemployedin5000mmheavyplatemillofBaoSteelarepenetratinglyanalyzed.Generally,theSQPmethodisaneffectiveandfastwaytosolvethenonlinearprogrammingproblemswithsmallormediumscaleconstraints.Earlyin1976,HanputforwardtheSQPmethodforthefirsttimeandPowellmadeitperfectandaccomplishedthealgorithmin1977.Infact,SQPmethodwastoturnanonlinearprogrammingproblemtoaseriesofsubsetofquadraticprogrammingproblems.Inthealgorithm,eachiterationstepistosolveonequadraticprogrammingproblem.Theoptimalsolutionswillbegraduallyapproachedafterquadraticprogrammingproblemsweretotallysolved.Whensolvingthequadraticprogrammingproblem,theactivesetstrategywereemployedwhichturnedtheconstrainedquadraticprogrammingproblemtounconstrainedquadraticprogrammingproblem.Theactivesetstrategymadethewholequadraticprogrammingproblembesolvedbyaleastsquareproblem.Andfinally,thematrixoftheleastsquareproblemwouldbedecomposedbyQmatrixandRmatrix.AfterQmatrixandRmatrixwereobtained,theoptimalsolutionswouldbefinallyfound.Forloadingdistribution,theperformanceindicatorswerecomposedbyplateshapeanddraftofeachpass.Plateshapeisrepresentedbyrollingforcegraduallyreducedpassbypasswithatunablefactor.Themillcapacityisanotherperformanceindicatorrepresentedbydraftofeachpass.Forheavyplatemill,themillcapacityhereisthemotormoment.Forheavydraft,themotorwouldbeoverloadedespeciallyforthefirstseveralpasses;forsmalldraft,themotorwouldbeloadedslightly.Allthesewouldnotbepermittedtohappenwhen

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